How Long Does It Take to Custom Bathroom Sinks at HanYu?

At HanYu, we specialize in manufacturing, supplying, and wholesaling top-quality ceramic sinks for bathrooms. We also offer tailored solutions for the construction projects with the facility of their own design and plan for custom bathroom sinks. For over 30 years in business, we know the precision, quality, and effectiveness that a fabricated product requires for any specific necessity.

One of the most frequent questions from customers is: How long does it take to custom bathroom sinks at HanYu? To help answer this, we’ll break down the entire process, from initial communication to the final product, so you can better understand the timelines involved.

Initial Communication and Design Requirements (1–2 Weeks)

The first step to custom bathroom sinks is understanding the customer’s needs. First, we start with the design in our process of custom bathroom sinks. Are you having something in mind already? Maybe some rough sketches, dimensions, or even references to how you would want it to be?

في هان يو, we welcome customers to provide product images, sketches, and dimensions. Based on this, our team of experienced technicians will check the feasibility of the design and whether it is within our manufacturing capability. Besides, if necessary, we can assist in making detailed design drawings, including 3D renderings, to give a clear visual representation of what the final product should look like.

The process of confirming the design and finalizing the details typically takes about one to two weeks, depending on the complexity of the custom bathroom sinks.

Sample Preparation (1 Month)

Once the design is confirmed, the next step is to prepare a sample mold for custom bathroom sinks. The sample mold will serve to produce a prototype that will enable us to review the details of the product and make necessary adjustments. This step is important because it helps verify the shape, size, and functionality before going into mass production.

We will send the prototype sample to you for approval, and during this stage, where we go over the dimensions, shape, and other salient features during this stage. Samples take roughly around 3 to 4 weeks, sometimes even longer, because of the different levels of complication in the design and also in internal testing.

Sample Confirmation and Mold Preparation (1 Month)

After you’ve reviewed and approved the sample, the next step is to prepare a master mold. This mold is typically made of resin and is sent to our production department. The master mold is then used to create the production molds (sub-molds), which are essential for mass production.

This step usually takes about one month. It includes ensuring that the master mold is up to standard, making any minor adjustments if needed, and preparing the sub-molds for the production line. Once the sub-molds are ready, we can move forward with large-scale production.

Production and Quality Control (2–3 Months)

Production is the most critical phase in the custom bathroom sink process, but it can also be the most time-consuming. Although the quantity may not be large initially, the first batch of sinks will undergo a “trial” phase where some quality issues are expected. For example, problems like internal structural flaws, mold breakage, or difficulty extracting the greenware (unfired pottery) can arise.

We use around 5 to 10 molds for the test run during the trial period. These will serve as test molds to ensure that the design of your custom bathroom sinks will meet the requirements. The greenware is then meticulously checked, altered if needed, glazed, and fired inside the kiln. Since ceramic material is elastic and may change shape during firing, the firing process has to be carefully adjusted to achieve the right quality.

Testing and modification would require about 2 to 3 months on average, in order to accomplish the whole scale of production, when the first batch has been tested and changes are put in place, after which production will continue to finalize molds, and volume production can gradually increase.

Final Inspection and Delivery (1–2 Weeks)

After production, the custom bathroom sinks undergo thorough quality control checks to ensure they meet the required standards. This includes confirming dimensions, surface quality, and overall aesthetic. If any issues are identified, adjustments will be made to ensure the product is flawless.

Once everything is confirmed, the products will be carefully packaged and prepared for delivery. The final inspection and delivery process typically take 1 to 2 weeks, depending on the shipping method and destination.

In Summary

From initial communication to the final product, custom bathroom sinks at HanYu take approximately 3 to 5 months. This timeline includes design and sample preparation, mold creation, production trials, and quality control. It’s important to note that custom orders, particularly those with intricate designs or special requirements, may take longer to ensure the highest quality standards are met.

Ready to Create Your Custom Bathroom Sink?

في هان يو, we pride ourselves on providing the best, custom bathroom sinks that fully meet your needs for your project. Whether you have an exact design in mind or need expert advice, our team is here to bring your vision into reality.

If you want to build your unique custom bathroom sinks, then please do not hesitate to approach us today! Let us help you actualize your project through our exclusive custom bathroom sink solutions.